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Technical Data: Overview of Piezo-resistive Sensors

Technical Data: Overview of Piezo-resistive Sensors

The piezoresistive effect of semiconductors can be several orders of magnitude larger than the geometric effect!

This document is a technical material on "Piezoresistive Sensors." It introduces the "piezoresistive effect," "semiconductor strain gauges," and "how to use them." Additionally, our company has dedicated engineers who design and develop sensors, and we have also included "development examples." Please take a moment to read through it. [Contents] ◆ Piezoresistive Effect ◆ Semiconductor Strain Gauges ◆ How to Use ◆ Development of Piezoresistive Sensors ◆ Development Examples *For more details, please refer to the PDF document or feel free to contact us through our company website.

  • Sensors
  • Other machine elements

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Technical Data: About Piezoelectric Sensor

Technical Data: About Piezoelectric Sensor

This is a technical document about piezoelectric sensor!

【Contents】 ◆ Measurement principles and characteristics of piezoelectric sensor ◆ Monitoring and control of manufacturing process ◆ Installation methods for piezoelectric sensor We invite you to read it. *For more details, please refer to the PDF document or feel free to contact us through our website.

  • Sensors
  • Other machine elements

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Data: Measurement of Feeling Curves for Sensory Parameters in Switch Testing Machines

Data: Measurement of Feeling Curves for Sensory Parameters in Switch Testing Machines

Introducing a method for measuring slight fluctuations at high speed using a piezoelectric load sensor!

In quality control of switch products, there is a need for quantitative indicators that can share recognition. Piezoelectric sensors, which are used for measurements such as force and strain, are considered suitable as sensors for measuring tactile parameters in switch testing machines due to their excellent responsiveness. This document introduces a method of measuring the behavior of tactile parameters that occur when a switch is pressed using a piezoelectric load sensor. [Contents] ◆ Introduction ◆ Piezoelectric load sensor ◆ Specifications of Charge pressure type piezoelectric load sensor FTA20 ◆ Measurement of Tactile Parameters *For more details, please refer to the PDF document or feel free to contact us through our company website.

  • Other measurement, recording and measuring instruments
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Visualizing the production site with load sensors! "Monitoring Solution"

Visualizing the production site with load sensors! "Monitoring Solution"

Quickly detect abnormalities in the manufacturing site and respond swiftly with accurate understanding of the causes!

Using the piezoelectric load sensor "PiezoBolt," we measure loads and analyze phenomena occurring at "processing points" that were previously unseen. Based on the analysis results, we identify precursors to the occurrence of defective products and implement countermeasures against defects. This solution addresses various challenges in the production site, including equipment maintenance and anomaly detection. 【Monitoring Examples in Forging】 ■ Detection of mold cracks ■ Prediction of punch wear and lifespan ■ Evaluation of lubricating oil 【Monitoring Examples in Press Forming】 ■ Detection of punch breakage ■ Prediction of foreign object embedding ■ Detection of scrap accumulation ■ Equipment maintenance for press machines 【Monitoring Examples in Cutting】 ■ Detection of cutting tool defects 【Monitoring Examples in Casting】 ■ Detection of abnormalities in casting formation *For more details, please refer to the PDF document or feel free to contact us.

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[Technical Document] Utilization of Bolt-Type Load Sensors for a Smart Manufacturing Environment

[Technical Document] Utilization of Bolt-Type Load Sensors for a Smart Manufacturing Environment

Monitoring the condition of press machines and machine tools!

This document introduces a case study on monitoring manufacturing equipment using the bolt-type piezoelectric load sensor "PiezoBolt," developed with the sensoric fastener technology proposed in Germany. It also includes efforts toward IoT implementation, explained in detail and clearly. Please take a moment to read it. 【Contents】 ■ Introduction ■ Case study on condition monitoring of press machines ■ Case study on condition monitoring of machine tools ■ Future possibilities ■ References *For more details, please refer to the PDF document or feel free to contact us.

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Piezoelectric load sensor

Piezoelectric load sensor

A piezoelectric force sensor with high resolution and high rigidity, specialized in capturing instantaneous loads, for measuring static loads with strain gauges!

The "Piezoelectric Load Sensor" offers high resolution and high rigidity for measuring static loads with strain gauges, excelling in capturing instantaneous loads. 【Features】 ◆ Ultra-compact ◆ High rigidity and durability with minimal deformation and low failure rates ◆ High resonance frequency, capable of measuring load fluctuations of several milliseconds or more ◆ Capable of measuring static loads for short periods ◆ Initial static load reset is possible ◆ Highly sensitive measurement of desired small loads under large load conditions *For more details, please refer to the PDF document or feel free to contact us through our website.

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  • Sensors
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Bolt-type piezoelectric load sensor "PiezoBolt"

Bolt-type piezoelectric load sensor "PiezoBolt"

Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

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  • Other measurement, recording and measuring instruments

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Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

Introducing a system that allows production to continue without interruption. It predicts tool damage and tool life, controlling processing equipment in real time!

This article introduces the "Non-Stop Production System," which can detect damage that causes variability in tool life, starting from an overview of tool life. As the name suggests, the "Non-Stop Production System" is a system that allows production to continue without interruption. This system is composed of the load sensor "PiezoBolt," which we handle, and the "MMM" from Muratec, enabling real-time control of processing equipment by predicting tool damage and tool life, allowing for tool replacement before damage occurs. [Overview (Excerpt)] ■ If you want to see it in a video, click here! ■ What is tool life? ■ How is tool life determined? ■ Causes of shortened tool life ■ How to extend tool life? ■ The "Non-Stop Production System" that extends tool life *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

  • Production Management System

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[Example] Detecting defects and issues in press processing with a "load sensor."

[Example] Detecting defects and issues in press processing with a "load sensor."

We will introduce cases of detecting foreign matter contamination, such as punch breaks that are difficult to visually confirm, as well as scraps like burrs and punch waste.

We will introduce two application examples of our load sensor "PiezoBolt" regarding the points that those who want to utilize sensors in production sites may have: "How should it be used?" and "How should the measured data be handled?" The first example is the detection of punch breakage occurring during the hole drilling process in sheet forming. The second example is the detection of foreign matter (such as burrs and scrap) contamination. *For detailed information on the examples, please refer to the related links. For more information, feel free to contact us.

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Technical Data: Process Monitoring Using Bolt-Type Piezo Sensors

Technical Data: Process Monitoring Using Bolt-Type Piezo Sensors

Application of evaluating lubrication conditions in the cold forging process, introducing a case of scrap contamination detection in the sheet metal forming process.

In the forging process, changes in load and temperature history are measured using appropriate sensors, and by analyzing the fluctuations in measurement signals during normal operation and the variations in the acquired data signals, a technology has been developed to detect abnormalities during mass production, specifically targeting multi-stage forging processes such as those involving formers. Additionally, in recent years, research and development have intensified regarding the incorporation of sensors within molds to detect abnormalities such as product defects and mold damage in press forming. This document introduces the bolt-type piezo sensor "PiezoBolt," along with a dedicated measurement system, and various examples of process monitoring conducted using this system. *For more details, please refer to the PDF document or feel free to contact us.*

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[Example] Detecting defects in cutting tools with a "load sensor"

[Example] Detecting defects in cutting tools with a "load sensor"

Visualizing empirical intuition and know-how with sensing technology! It enables understanding of the appropriate timing for tool replacement.

As a foundational technology for realizing smart factories utilizing IoT, there is an increasing expectation worldwide for the integration of sensors into everything, as well as for the big data analysis of the vast numerical information obtained and AI technologies. Our company is also working on the development of foundational technologies applicable to visualizing manufacturing processes, detecting anomalies, and maintaining equipment by utilizing sensing technology and forging simulation. This time, we will introduce a case where the piezoelectric load sensor PiezoBolt and dedicated measuring equipment were applied to cutting processes (drilling) to detect signs of tool failure. If you have concerns like these, please check the related links for more details: ◎ During processing, operators are almost constantly monitoring while listening for sounds, but defects frequently occur. ◎ The timing of tool changes varies depending on the monitoring operator. ◎ We tried using AE sensors, but it is difficult to identify signs of anomalies or pinpoint them when they occur.

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[Case] Identifying the cause of casting defects with a "load sensor"

[Case] Identifying the cause of casting defects with a "load sensor"

We will introduce a case that identified the causes of casting defects in aluminum die casting production!

"Porosity" refers to the phenomenon where cavities form inside the material during the casting process. Porosity is a type of casting defect that negatively affects the strength and durability of the product, so it is important to prevent its occurrence in order to avoid the outflow of defective products. Our company can identify the causes of porosity by utilizing sensing technology. We will introduce a case from aluminum die casting, so if you have concerns like these, please check the related links for more details! ◎ Porosity occurs due to differences in casting machines even when produced under the same conditions. ◎ The root cause of porosity is not clearly understood. *This case study is excerpted from the IVI (Industrial Value Chain Initiative) and the activities of the Business Scenario Working Group.

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